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Gap Filler Helps Dissipate Battery Heat

Bergquist Gap Filler TGF 3010 APS extends the life of batteries through high-performance heat dissipation. The two-part, room-temperature curable gap filler is suitable for use in high-throughput assembly applications. Its 3 watts per meter kelvin thermal performance provides excellent heat transmission from the battery to the cooling system. The low pull-off force of the gap filler also enables easier repair and recycling of battery packs.

Henkel Adhesive Technologies
Find out more here at www.henkel-adhesives.com

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Robotic Grippers Handle Heavy Battery Modules

Electric vehicle manufacturers are looking for flexible automation to make their production processes simple, reliable and productive. To actively accompany the technological transition from internal combustion engines to electromobility, several modular solutions for electric vehicle manufacturing have been developed. A variety of end-of-arm tooling, including electric and pneumatic robotic grippers, are available to assist with battery module and electric motor assembly applications.

Zimmer Group
Find out more here at www.zimmer-group.com

Epoxy Is Ideal for Assembling AV Cameras and Lidar

9803 low-shrinkage cationic epoxy is ideal for automotive active alignment applications, such as camera modules, lidar and optical components used in advanced driver assistance systems. It offers low-volumetric shrinkage, a high glass transition temperature and a low coefficient of thermal expansion. It meets NASA ASTM E595 low-outgassing specifications. The flexibility to cure very fast with broad spectrum UV light, LED light or low-temperature heat accommodates a variety of assembly needs.

Dymax Corp.
Find out more here at www.dymax.com

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White Paper Focuses on Battery Chemistry Performance

An eight-page white paper examines the critical parameters that affect battery design, including the electrical properties of nickel-based and lithium-ion chemistries. It is intended to help engineers evaluate various design parameters, including voltage and power needs, length of duty cycle, temperature conditions and price. Effects on voltage, energy density, recharge capability, self-discharge, cycle life and overall safety are also examined.

Aved Electronics LLC
Find out more here at www.aved.com

Angle Sensors Are Ideal for Robust Off-Road AV Applications

The RFE 3200 Series of resilient angle sensors are designed for use in off-highway equipment. They can operate in harsh environments where ingress protection to IP69K, EMC immunity and other features are essential. Sensors measuring from 0 to 360 degrees can be ordered with one partially redundant or two fully redundant channels. Shock and vibration tolerances are 50 and 20 g, respectively. Temperature range is -40 to 125 C.

Novotechnik U.S. Inc.
Find out more here at www.novotechnik.com

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Structural Adhesives Bond Dissimilar Materials

Betamate structural adhesives and Betaforce multimaterial bonding adhesives enable engineers to design lightweight body structures and battery assemblies. They help bond dissimilar substrates, including aluminum, carbon-fiber composites, high-strength steel and plastics. Continuous bond lines in the structures add stiffness and strength for safety, while eliminating weight associated with heavier metal structures that use mechanical fasteners.

DuPont
Find out more here at www.dupont.com


Flexible Laser Welder Improves Battery Production

The BLS 500 battery laser system is designed for welding tabs used in lithium-ion modules. The modular machine is suitable for all applications, enabling manufacturers to produce different product variants without having to change format parts. A flexible system enables tool-free clamping.

Manz AG
Find out more here at www.manz.com

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Silicones Feature Thermal Conductivity Properties

Three new silicone adhesives are designed for EV power electronics applications. DOWSIL TC-2035 CV delivers high thermal conductivity, a fast cure and room temperature shelf life stability for the assembly of electronic control units. DOWSIL TC-4551 CV gap filler features controlled volatility, which supports sustainability and regulatory compliance, and also helps avoid electrical contact failure that can occur due to the evaporation of volatiles. DOWSIL TC-4060 GB250 thermal gel supplies stress relief and shock damping needed for applications such as converters, inverters and onboard battery chargers.

Dow
Find out more here at www.dow.com

SEPTEMBER 2021 | ASSEMBLYMAG.com

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