1-800-REXROTH \u003cbr />\u003c/strong>\u003ca target=\"_blank\" href=\"mailto:info@boschrexroth-us.com?Subject=Bosh%20Rexroth\">\u003cstrong >info@boschrexroth-us.com \u003c/strong>\u003c/a>\u003cbr />\u003ca rel=\"noopener external\" href=\"https://www.boschrexroth-us.com/tsconveyors\" target=\"_blank\">\u003cstrong >www.boschrexroth-us.com/tsconveyors\u003c/strong>\u003c/a>\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eemvmyNYtBB","content":{"text":"\u003ch1 >Efficient and Reliable: TS 5 Conveyors for Loads up to 400kg \u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eN2MIjcz_Q0","content":{"children":[],"link":{"mode":2,"href":"https://www.boschrexroth-us.com/tsconveyors","target":true}},"type":"external-link","cl":"external-link"},{"key":"eBSiwN_TlsN","content":{"children":[]},"type":"rectangle","actions":["eN2MIjcz_Q0"],"cl":"rectangle"},{"key":"edeK9vyf---","content":{"children":[],"link":{"mode":2,"href":"https://www.boschrexroth-us.com/tsconveyors","target":true}},"type":"external-link","cl":"external-link"},{"key":"eJsCJZr6INZ","content":{"children":[]},"type":"rectangle","actions":["edeK9vyf---"],"cl":"rectangle"},{"key":"eECPG4864Y4","content":{"children":[]},"type":"frame","children":["ebKOn6fok33","eemvmyNYtBB","eBSiwN_TlsN","eJsCJZr6INZ"],"cl":"frame"},{"key":"eqw3odp7gc4","content":{"children":[]},"type":"frame","children":["eECPG4864Y4"],"cl":"frame"},{"key":"eMRZqKNrkVz","content":{"children":[]},"type":"section","children":["enyn7PNnkUd","eQxtOqAb2Bj","eotuhUOy6sh","exbVRHbZsp3","eteQedf-ZT7","enxgEtVGdDx","eqw3odp7gc4"],"cl":"section"},{"key":"eUrKSXDZYZL","content":{"slides":[{"image":{"key":"zPV_4ThGmw","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/zPV_4ThGmw.jpg"},"description":"Photo courtesy Toyota Motor Corp.","title":"The modular structure consists of three sections (front, center and rear) to boost efficiency and allow better access for assemblers. "},{"image":{"key":"tv35xf9xWH","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82/private/QScHVjLGIoatmrMgd5YRPz707192/image/tv35xf9xWH.jpg"},"description":"Illustration courtesy Toyota Motor Corp.","title":"Toyota plans to implement new techniques, such as digital twins, giga-cast modules and self-propelled assembly lines, to stay competitive in a quickly evolving auto industry."}],"tween":{"tweenIn":{"x":[0.7,0,0,1],"time":0.5},"tweenOut":{"x":[null,0,0,1],"time":0.5}},"textPos":"bottom","timer":false,"interval":3,"fadeOutElement":"word","hideDots":false,"hideArrows":false,"children":[]},"type":"wV1Jrm64qgl","icons":{"prev":[256,512,"M31.7 239l136-136c9.4-9.4 24.6-9.4 33.9 0l22.6 22.6c9.4 9.4 9.4 24.6 0 33.9L127.9 256l96.4 96.4c9.4 9.4 9.4 24.6 0 33.9L201.7 409c-9.4 9.4-24.6 9.4-33.9 0l-136-136c-9.5-9.4-9.5-24.6-.1-34z"],"next":[256,512,"M224.3 273l-136 136c-9.4 9.4-24.6 9.4-33.9 0l-22.6-22.6c-9.4-9.4-9.4-24.6 0-33.9l96.4-96.4-96.4-96.4c-9.4-9.4-9.4-24.6 0-33.9L54.3 103c9.4-9.4 24.6-9.4 33.9 0l136 136c9.5 9.4 9.5 24.6.1 34z"]},"cl":"wV1Jrm64qgl"},{"key":"epRYmOqbv6B","content":{"children":[]},"type":"section","children":["eUrKSXDZYZL"],"cl":"section"},{"key":"em37nFqEBnN","content":{"text":"\u003cp >“Even if technology advances and robots are further integrated into production processes, it will be humans equipped with the knowledge of the Toyota Production System who will be able to think of further improvements,” explains Shingo. “With an eye toward ever better manufacturing, [we believe] it is important to train people based on TPS, encouraging the associated skills of masters to be passed on to the next generation, all with an eye toward continuing to advance and evolve \u003cem >monozukuri\u003c/em>.\u003c/p>\u003cp >“Through daily improvements, as we continue to work through the cycle of challenging ourselves to continue to reduce lead time, the ability of the front line to respond to evolving customer needs and changing times will support our competitiveness and our efforts to build more than 10 million vehicles annually,” Shingo points out.\u003c/p>\u003cp >According to Shingo, Toyota’s \u003cem >monozukuri\u003c/em> will continue to evolve through the fusion of inherited skills and digital tools. “We will halve processes using [our] skills and digital and innovative technology, eliminate the barriers between development and production to provide new mobility quickly, and work to resolve issues at the foundation of \u003cem >monozukuri,\u003c/em> such as factory carbon neutrality and logistics,” he explains.\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"e5lJDdelvJi","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"e-C3i40cIJp","content":{"text":"\u003cp >At Diversified Printing Techniques, we understand that automotive manufacturing is a complex process. However, we are committed to simplifying it by developing innovative solutions. Unlike traditional pad printing technologies, our advanced systems offer faster changeovers and ensure consistent, high-quality prints. With our cutting-edge technology, we are revolutionizing the industry and providing efficient solutions for automotive manufacturers. \u003c/p>\u003cp >\u003cstrong >Diversified Printing Techniques \u003cbr />704-583-9433\u003cbr />\u003c/strong>\u003ca href=\"mailto:info@diverprint.com?Subject=Diversified%20Printing%20Techniques\" target=\"_blank\">\u003cstrong >info@diverprint.com\u003c/strong>\u003c/a>\u003cbr />\u003ca rel=\"noopener external\" href=\"https://www.diverprint.com/\" target=\"_blank\">\u003cstrong >www.diverprint.com\u003c/strong>\u003c/a>\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eM2FFxuwSCc","content":{"text":"\u003ch1 >Painless Pad Printing Automation \u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"e87DOexE4SL","content":{"children":[],"link":{"mode":2,"href":"https://www.diverprint.com","target":true}},"type":"external-link","cl":"external-link"},{"key":"ex4UaC1gv5W","content":{"children":[]},"type":"rectangle","actions":["e87DOexE4SL"],"cl":"rectangle"},{"key":"e_CuicIVr9D","content":{"children":[],"link":{"mode":2,"href":"https://www.diverprint.com","target":true}},"type":"external-link","cl":"external-link"},{"key":"eCQ9uXkf44d","content":{"children":[]},"type":"rectangle","actions":["e_CuicIVr9D"],"cl":"rectangle"},{"key":"enG6n6eSvPX","content":{"children":[]},"type":"frame","children":["e-C3i40cIJp","eM2FFxuwSCc","ex4UaC1gv5W","eCQ9uXkf44d"],"cl":"frame"},{"key":"erkQRYMrXTJ","content":{"children":[]},"type":"frame","children":["enG6n6eSvPX"],"cl":"frame"},{"key":"eSAczPjtgZS","content":{"children":[]},"type":"section","children":["em37nFqEBnN","e5lJDdelvJi","erkQRYMrXTJ"],"cl":"section"},{"key":"e_sD7DuuUIV","content":{"text":"\u003ch3 >New Age Thinking\u003c/h3>\u003cp >Several lean manufacturing experts with extensive knowledge of Toyota’s production philosophy recently weighed in on Shingo’s remarks. They believe that the new initiative represents a next-generation version of TPS designed for the era of digital manufacturing and electric vehicles.\u003c/p>\u003cp >“One of the most remarkable aspects of Toyota’s approach is the seamless interaction between humans and robots in automation,” says Lando Nishida, senior managing director at Honsha Associates. “This balance between human expertise and technological innovation is truly unique.\u003c/p>\u003cp >“For instance, in Toyota’s factories, operators are not just overseeing robots; they are actively involved in training them, promoting a culture of continuous improvement for both humans and machines,” explains Nishida, who heads up Honsha’s digital initiatives. “This emphasizes Toyota’s commitment to achieving the highest standards of quality, and it’s also a testament to the responsibility and engagement of the entire team.\u003c/p>\u003cp >“Compared to other companies, Toyota sets itself apart by effectively harmonizing human skills with cutting-edge technology,” Nishida points out. “This approach results in not only high-quality products, but also the flexibility needed to swiftly adapt to changes in the market. It’s a model of production that combines the best of both worlds, where human experience and technological advancement go hand in hand to create products that truly stand out.\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"eGKjMLJYiv5","content":{"children":[]},"type":"section","children":["e_sD7DuuUIV"],"cl":"section"},{"key":"eRM5WqD1ToW","content":{"slides":[{"image":{"key":"XROesBfAJo","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/XROesBfAJo.jpg"},"description":"Photo courtesy Toyota Motor Corp.","title":"Giga-casting uses large presses that produce three vehicle modules. "},{"image":{"key":"d3Sqlkn25d","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/d3Sqlkn25d.jpg"},"description":"Photo courtesy Toyota Motor Corp.","title":"The traditional rear module (left) is constructed from conventional sheet metal parts. The giga-cast module (right) reduces the number of parts that need to be assembled. "}],"tween":{"tweenIn":{"x":[0.7,0,0,1],"time":0.5},"tweenOut":{"x":[null,0,0,1],"time":0.5}},"textPos":"bottom","timer":false,"interval":3,"fadeOutElement":"word","hideDots":false,"hideArrows":false,"children":[]},"type":"wV1Jrm64qgl","icons":{"prev":[256,512,"M31.7 239l136-136c9.4-9.4 24.6-9.4 33.9 0l22.6 22.6c9.4 9.4 9.4 24.6 0 33.9L127.9 256l96.4 96.4c9.4 9.4 9.4 24.6 0 33.9L201.7 409c-9.4 9.4-24.6 9.4-33.9 0l-136-136c-9.5-9.4-9.5-24.6-.1-34z"],"next":[256,512,"M224.3 273l-136 136c-9.4 9.4-24.6 9.4-33.9 0l-22.6-22.6c-9.4-9.4-9.4-24.6 0-33.9l96.4-96.4-96.4-96.4c-9.4-9.4-9.4-24.6 0-33.9L54.3 103c9.4-9.4 24.6-9.4 33.9 0l136 136c9.5 9.4 9.5 24.6.1 34z"]},"cl":"wV1Jrm64qgl"},{"key":"ebT4du-3TNH","content":{"children":[]},"type":"section","children":["eRM5WqD1ToW"],"cl":"section"},{"key":"eyty-fghPI7","content":{"text":"\u003cp >“Toyota offers a valuable lesson to all of us, regardless of the industry we’re in,” claims Nishida. “It’s a reminder that the key to success lies in our ability to effectively blend human capabilities with technology.”\u003c/p>\u003cp >“Working in Toyota in the mid-1980s was very much like working there two or three decades later,” adds Sammy Obara, senior partner at Honsha Associates. “It always felt like there were tremendous changes, but they were all results from a number of relentless continuous improvements.\u003c/p>\u003cp >“I felt quite a difference the last time I was there in 2022,” says Obara, who spent three years studying lean manufacturing principles in Toyota City and another 10 years applying it at Toyota assembly plants in Brazil, Venezuela and the United States. “I still saw countless kaizens in all processes, many of them simple; not those sophisticated and robust technology-laden implementations.\u003c/p>\u003cp >“But, this time, I saw much more use of flat screens replacing the old manually updated management boards,” recalls Obara. “I saw drones being used in maintenance functions and several meetings taking place via video, even between people in the same building.\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"ec2702zY1uz","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"eZg6VyfX-VP","content":{"text":"\u003cp >Schleuniger’s Transfer Line Family S70 is a flexible and efficient automation solution for processing high-voltage cables and connectors, all on one platform. Its modular design allows it to be expanded or reconfigured at any time to fit both current and future production needs. With individual and unique transfer modules, processing capabilities can be precisely tailored to meet customer requirements.\u003c/p>\u003cp >\u003c/p>\u003cp >\u003cstrong >Schleuniger, Inc.\u003cbr />603-668-8117\u003c/strong>\u003cbr />\u003ca rel=\"noopener external\" href=\"https://www.schleuniger.com/en/\" target=\"_blank\">\u003cstrong >schleuniger.com\u003c/strong>\u003c/a>\u003c/p>\u003cp >\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"e7IMaa9CBIB","content":{"text":"\u003ch1 >Automation Platform for Complex HV Cable Processing\u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"ePdvWtDbBTg","content":{"children":[],"link":{"mode":2,"href":"https://www.schleuniger.com/en/","target":true}},"type":"external-link","cl":"external-link"},{"key":"eYAG47eBPJw","content":{"children":[]},"type":"rectangle","actions":["ePdvWtDbBTg"],"cl":"rectangle"},{"key":"exDgI4qmw6Y","content":{"children":[],"link":{"mode":2,"href":"https://www.schleuniger.com/en/","target":true}},"type":"external-link","cl":"external-link"},{"key":"eceFDWHmsil","content":{"src":{"url":"https://cdn.vev.design/private/sP9Qy074auZitOvZWR3iX39lqPI3/images/ijdZ8C3TyU/2100.jpg","key":"ijdZ8C3TyU","ratio":6.382978723404255},"children":[]},"type":"image","actions":["exDgI4qmw6Y"],"cl":"image"},{"key":"ee1aJCnq2pV","content":{"children":[]},"type":"w75y8u1c","cl":"w75y8u1c"},{"key":"e6PyBa6HfPb","content":{"children":[]},"type":"frame","actions":["ee1aJCnq2pV"],"children":["eZg6VyfX-VP","e7IMaa9CBIB","eYAG47eBPJw","eceFDWHmsil"],"cl":"frame"},{"key":"eLJgIphsG88","content":{"children":[]},"type":"frame","children":["e6PyBa6HfPb"],"cl":"frame"},{"key":"eeJ0qpnTHbS","content":{"children":[]},"type":"section","children":["eyty-fghPI7","ec2702zY1uz","eLJgIphsG88"],"cl":"section"},{"key":"eX_FOewdVCH","content":{"text":"\u003cp >“What caught my attention the most was seeing see the famous \u003cem >genchi genbutsu\u003c/em> (real place, real facts) now being done via video,” notes Obara. “Toyota engineers [designed a] vest to hold a camera, so remote people would not need to be on site to see it all.\u003c/p>\u003cp >“Needless to say, \u003cem >genchi genbutsu\u003c/em> is a core practice at the foundation of the Toyota Way,” says Obara. “It is a must-go-and-see-with-your-own-eyes precept. [During my recent visit], I felt that Toyota was catching up quickly with much of the technology that has been used by its competitors for years.\u003c/p>\u003cp >“However, they did that after they were convinced that the entire purpose could be met by that new technology,” Obara points out. “It is almost as if they wanted to ensure their roots were not lost when utilizing technology.”\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"erbEBAWn2Hs","content":{"children":[]},"type":"section","children":["eX_FOewdVCH"],"cl":"section"},{"key":"eKK0NxVnCS3","content":{"slides":[{"image":{"key":"hHc-tq8VNi","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/hHc-tq8VNi.jpg"},"description":"Photo courtesy Toyota Motor Corp.","title":"In the future, Toyota plans to use self-propelled assembly lines."},{"image":{"key":"x3vbocYq8t","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/x3vbocYq8t.jpg"},"description":"Photo courtesy Toyota Motor Corp.","title":"A new welding line (right) at Toyota’s Motomachi assembly plant does not use any fixed conveyor equipment (left). 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The center section will house solid-state batteries, which offer faster charging and longer range than conventional batteries.\u003c/p>\u003cp >The new modular structure entails dividing the underbody, including the front frame and the cabin floor, into three sections, each fitted with its own parts.\u003c/p>\u003cp >According to Shingo, this approach will improve production efficiency, since operators will no longer need to climb inside a vehicle during assembly. “With this new vehicle structure, seats and other components can be mounted before the roof and side panels are attached, simplifying the designs and operations of robots and other equipment,” he explains.\u003c/p>\u003cp >Giga-casting is one of the new production technologies that will make these modular structures possible. Currently, the rear section of the Toyota bZ4X EV is made with 86 sheet metal parts and 33 press processes.\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"eJZ65x8yket","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"e8-2gJnV8eo","content":{"text":"\u003cul >\u003cli >PW Series – Cordless Shut-Off Hydraulic Pulse\u003c/li>\u003cli >TDIS Series – Pneumatic Shut-Off Hydraulic Pulse\u003c/li>\u003cli >SCEP Series – Cordless Shut-Off Clutch\u003c/li>\u003cli >IWT Series – Cordless Shut-Off Impact\u003c/li>\u003cli >\u003cdiv style=\"position:relative\">TDCS-D Series – Pneumatic Shut-Off Clutch\u003c/div>\u003c/li>\u003c/ul>\u003cp >\u003cstrong >TORQTEC \u003c/strong>\u003cbr />\u003cstrong >919-561-5536 \u003c/strong>\u003cstrong >\u003cbr />\u003c/strong>\u003ca target=\"_blank\" href=\"mailto:info@torqtec.net?Subject=TorqTec\">\u003cstrong >info@torqtec.net\u003c/strong>\u003c/a>\u003cstrong >\u003cbr />\u003c/strong>\u003ca target=\"_blank\" rel=\"noopener external\" href=\"http://www.torqtec.net/\">\u003cstrong >www.torqtec.net\u003c/strong>\u003c/a>\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eDFS8d1mYGc","content":{"text":"\u003ch1 >Featuring our DuPas Brand offering an operating range of 1 to 450 NM in the following Models:\u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"ebp71WMoHej","content":{"children":[],"link":{"mode":2,"href":"http://www.torqtec.net/","target":true}},"type":"external-link","cl":"external-link"},{"key":"e4mlyn0PK02","content":{"children":[]},"type":"rectangle","actions":["ebp71WMoHej"],"cl":"rectangle"},{"key":"eDYKR7DY4jH","content":{"children":[],"link":{"mode":2,"href":"http://www.torqtec.net/","target":true}},"type":"external-link","cl":"external-link"},{"key":"ewQCdLGtXlX","content":{"children":[]},"type":"rectangle","actions":["eDYKR7DY4jH"],"cl":"rectangle"},{"key":"evH8KPgV1BN","content":{"children":[]},"type":"frame","children":["e8-2gJnV8eo","eDFS8d1mYGc","e4mlyn0PK02","ewQCdLGtXlX"],"cl":"frame"},{"key":"ennPt3qhwwZ","content":{"children":[]},"type":"frame","children":["evH8KPgV1BN"],"cl":"frame"},{"key":"e7AV1gA_9o0","content":{"shapeId":"3BWnZKsf31","children":[]},"type":"shape","cl":"shape"},{"key":"eW_oF01INzf","content":{"shapeId":"3BWnZKsf31","children":[]},"type":"shape","cl":"shape"},{"key":"e1XPnMwf1-D","content":{"shapeId":"3BWnZKsf31","children":[]},"type":"shape","cl":"shape"},{"key":"eKRMfyVg7-v","content":{"shapeId":"3BWnZKsf31","children":[]},"type":"shape","cl":"shape"},{"key":"e_m82KjSbr5","content":{"shapeId":"3BWnZKsf31","children":[]},"type":"shape","cl":"shape"},{"key":"eas6ot0S8B7","content":{"children":[]},"type":"frame","children":["e7AV1gA_9o0","eW_oF01INzf","e1XPnMwf1-D","eKRMfyVg7-v","e_m82KjSbr5"],"cl":"frame"},{"key":"ew5rtrYKhlI","content":{"children":[]},"type":"frame","children":["ennPt3qhwwZ","eas6ot0S8B7"],"cl":"frame"},{"key":"eCXAiAaSCfT","content":{"children":[]},"type":"section","children":["eqnrToOFIg6","eJZ65x8yket","ew5rtrYKhlI"],"cl":"section"},{"key":"eYPkdz4NHUR","content":{"text":"\u003cp >“Using integrated molding with aluminum die-casting can reduce this to a single part made by a single process,” claims Shingo. “This approach seeks to reduce both cost and weight below conventional models, as well as boost productivity.”\u003c/p>\u003cp >The process starts with injecting molten aluminum alloy into a mold at high speed and pressure. In a matter of seconds, the material is cooled from 700 C to 250 C and solidified, then the mold is opened to remove the integrated cast part.\u003c/p>\u003cp >To explore uses for giga casting in mass production, Toyota engineers focused on improving productivity by reducing two types of waste: downtime during mold replacement and defects or reworking.\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"e7i6EhQtS6I","content":{"children":[]},"type":"section","children":["eYPkdz4NHUR"],"cl":"section"},{"key":"eZ0xrM1RaMh","content":{"slides":[{"image":{"url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/UEjPPM-Ok4.jpg","key":"UEjPPM-Ok4"},"description":"Illustration courtesy Toyota Motor Corp.","title":"Toyota aims to improve plants and equipment through interactive digital twins where frontline improvements are enhanced digitally before being fed back to the plant floor. 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During a replacement, only the compact specialized molds detach themselves automatically from the general-purpose molds.”\u003c/p>\u003cp >With these just-in-time mold changes—replacing only what is needed, when it is needed, in the quantity needed—Toyota is aiming to bring lead times down to 20 minutes or less.\u003c/p>\u003cp >“This division of molds and automated mounting-detaching is the culmination of improvements made over many years of handling every aspect of mold design, fabrication and maintenance in-house,” explains Shingo. “When molds expand or contract under the heat of casting, the general-purpose and specialized parts may become misaligned, with the latter unable to release. The necessary clearance is maintained by the skills of mold craftsmen.”\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"ew82CXi5ACy","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"eykTkSIc_0T","content":{"text":"\u003cp >Looking to improve the quality and efficiency of your assembly with less workers? Fusion Systems Group has the answer! We transform manufacturing processes into turnkey automation systems, providing years of cost-efficient production. Ready to learn more? Please visit our website for examples of our automated systems.\u003c/p>\u003cp >\u003c/p>\u003cp >\u003cstrong >Fusion Systems Group\u003cbr />440-946-3300 / 800-626-9501\u003cbr />\u003c/strong>\u003ca target=\"_blank\" href=\"mailto:info@fusionsystemsgroup.com?Subject=Fusion Systems Group\">\u003cstrong >info@fusionsystemsgroup.com\u003c/strong>\u003c/a>\u003cbr />\u003ca target=\"_blank\" rel=\"noopener external\" href=\"https://www.fusionsystemsgroup.com\">\u003cstrong >www.fusionsystemsgroup.com\u003c/strong>\u003c/a>\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eXSu_bPApXV","content":{"text":"\u003ch1 >Automated Robotic Assembly, Brazing & Dispensing Machines\u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eRH3c6GQUFL","content":{"children":[],"link":{"mode":2,"href":"https://www.fusionsystemsgroup.com","target":true}},"type":"external-link","cl":"external-link"},{"key":"eD8wnXY2Ds1","content":{"children":[]},"type":"rectangle","actions":["eRH3c6GQUFL"],"cl":"rectangle"},{"key":"ermOUXESk2_","content":{"children":[],"link":{"mode":2,"href":"https://www.fusionsystemsgroup.com","target":true}},"type":"external-link","cl":"external-link"},{"key":"egkmFWcZaoL","content":{"children":[]},"type":"rectangle","actions":["ermOUXESk2_"],"cl":"rectangle"},{"key":"eiDLBvsOLyC","content":{"children":[]},"type":"frame","children":["eykTkSIc_0T","eXSu_bPApXV","eD8wnXY2Ds1","egkmFWcZaoL"],"cl":"frame"},{"key":"eHYgwpCNpDR","content":{"children":[]},"type":"frame","children":["eiDLBvsOLyC"],"cl":"frame"},{"key":"ecw_iyUDhAC","content":{"children":[]},"type":"section","children":["ecHhninZty1","ew82CXi5ACy","eHYgwpCNpDR"],"cl":"section"},{"key":"eWyYNb57lIQ","content":{"text":"\u003cp >The second type of waste stems from defects and reworking. In their giga-casting analysis, Toyota engineers used proprietary simulation software that draws on expertise accumulated in the mass production of engine blocks and other components.\u003cem > Takumi\u003c/em> (artisan) skills have also been digitized and incorporated into parameters and computation methods to create high-quality parts.\u003c/p>\u003cp >“Amid a general trend toward using commercially available equipment, in-house development allows [us] to add parameters or change computation methods,” Shingo points out. “Building high quality into the machinery reduces the number of defects.\u003c/p>\u003cp >“Driven by the skills of experts with intimate knowledge of casting, as well as the waste and lead time reductions made possible by the TPS, [our] \u003cem >monozukuri\u003c/em> continues to improve and evolve,” says Shingo.\u003c/p>\u003cp >Toyota engineers have also developed a “self-driving assembly line” that enables vehicles to move between workstations on their own.\u003c/p>\u003cp >“At a minimum, a vehicle needs only the three modular components and a battery, motor, tires and wireless terminal to drive independently,” claims Shingo. “Such a setup eliminates conveyors from the assembly line, allowing for more flexible factory layouts. This will help shorten the years-long lead times needed to prepare for mass production and reduce the required plant investment.\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"eoTUPlFl3-R","content":{"children":[]},"type":"section","children":["eWyYNb57lIQ"],"cl":"section"},{"key":"e4DK32JbBv8","content":{"slides":[{"image":{"key":"0NfSvCtcJh","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/0NfSvCtcJh.jpg"},"description":"Photo courtesy Toyota Motor Corp.","title":"Despite increasing use of digital tools and technologies, people continue to play an important role on Toyota assembly lines. 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The goal is to improve plants and equipment through interactive frontline improvements that are enhanced digitally before being fed back to the plant floor.\u003c/p>\u003cp >“Before coming into the hands of [operators], new production equipment usually undergoes a process of design, parts machining and assembly,” says Shingo. “However, the drawings prepared in the design stage may include parts whose shape proves impossible to machine.\u003c/p>\u003cp >“The equipment may not run properly after being adjusted or the people on the production floor may find it hard to use,” explains Shingo. “Much of the manufacturing lead time is taken up dealing with such issues, causing waste through defects and reworking.\u003c/p>\u003cp >“To tackle this, [our new] current process uses 3D drawings and involves workers from later stages of production, who view the drawings as they are being prepared and share expertise that is incorporated into the designs,” notes Shingo.\u003c/p>\u003cp >“[We are] transforming the way employees work through a holistic approach that encompasses the entire equipment manufacturing process,” says Shingo. “As part of efforts to shorten lead times, [we are] aiming to eliminate reworking by bringing forward and synchronizing jobs.”\u003c/p>","children":[]},"type":"text","cl":"text pIB_LekETeA"},{"key":"eTs_O_TeO09","content":{"children":[]},"type":"section","children":["eZGmy5INVQ1"],"cl":"section"},{"key":"ehQ5MMfJbxA","content":{"text":"\u003ch2 >Inspection System\u003c/h2>","children":[]},"type":"text","cl":"text 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pGVaC8rNOp"},{"key":"e5c9ZJcni2I","content":{"children":[],"link":{"mode":2,"href":"https://www.assemblymag.com","target":true}},"type":"external-link","cl":"external-link"},{"key":"e9wk2cUm3vW","content":{"src":{"key":"YrP33NKJil","url":"https://cdn.vev.design/private/sP9Qy074auZitOvZWR3iX39lqPI3/images/YrP33NKJil/2100.png","ratio":7.5},"children":[]},"type":"image","actions":["e5c9ZJcni2I"],"cl":"image"},{"key":"ehzgs83bxkM","content":{"children":[],"link":{"mode":2,"href":"https://www.youtube.com/channel/UCeOQswSfH7oWVWd52bAKmjA","target":true}},"type":"external-link","cl":"external-link"},{"key":"ekRkqdfwD7F","content":{"shapeId":"Z5l6xzNGx","children":[]},"type":"shape","actions":["ehzgs83bxkM"],"cl":"shape"},{"key":"e5Ut-rk5U8K","content":{"children":[],"link":{"mode":2,"href":"https://www.linkedin.com/company/assembly-magazine/?original_referer=","target":true}},"type":"external-link","cl":"external-link"},{"key":"eLmNU0eH7Zt","content":{"src":{"key":"Wiy0SNYyh","url":"https://cdn.vev.design/private/TrZjorIyzFVHDIUpGHunL0PSQdM2/images/Wiy0SNYyh/2100.png","ratio":1.332},"children":[]},"type":"image","actions":["e5Ut-rk5U8K"],"cl":"image"},{"key":"en5-FU8JXZY","content":{"children":[],"link":{"mode":2,"href":"https://twitter.com/AssemblyMag1","target":true}},"type":"external-link","cl":"external-link"},{"key":"e7rB2v87BzG","content":{"shapeId":"nxWVNnWZm","children":[]},"type":"shape","actions":["en5-FU8JXZY"],"cl":"shape"},{"key":"eiDKITQC7t2","content":{"children":[],"link":{"mode":2,"href":"https://www.facebook.com/ASSEMBLYMagazine","target":true}},"type":"external-link","cl":"external-link"},{"key":"ez89NaErqzV","content":{"shapeId":"erJql7HjU","children":[]},"type":"shape","actions":["eiDKITQC7t2"],"cl":"shape"},{"key":"eTJOpRo48aK","content":{"text":"\u003ch2 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