828-855-9722\u003cbr />\u003c/strong>\u003ca target=\"_blank\" href=\"mailto:info.us@zimmer-group.com?Subject=Zimmer%20Group\">\u003cstrong >info.us@zimmer-group.com\u003c/strong>\u003c/a>\u003cbr />\u003ca rel=\"noopener external\" href=\"https://www.zimmer-group.com\" target=\"_blank\">\u003cstrong >www.zimmer-group.com\u003c/strong>\u003c/a>\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eFtsaz27otJ","content":{"text":"\u003ch1 >Mobile Robotic Cell Provides Flexible Automation Solution\u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eOWlCOyhqy1","content":{"children":[],"link":{"mode":2,"href":"https://www.zimmer-group.com/en","target":true}},"type":"external-link","cl":"external-link"},{"key":"emzotZlfFv9","content":{"children":[]},"type":"rectangle","actions":["eOWlCOyhqy1"],"cl":"rectangle"},{"key":"ehlbT1oZ4Zx","content":{"children":[],"link":{"mode":2,"href":"https://www.zimmer-group.com/en","target":true}},"type":"external-link","cl":"external-link"},{"key":"eiZbiUSFjVS","content":{"children":[]},"type":"rectangle","actions":["ehlbT1oZ4Zx"],"cl":"rectangle"},{"key":"epnPSzcnYHE","content":{"children":[]},"type":"frame","children":["eaZUrOVvJD1","eFtsaz27otJ","emzotZlfFv9","eiZbiUSFjVS"],"cl":"frame"},{"key":"e0F_d15fwBE","content":{"children":[]},"type":"frame","children":["epnPSzcnYHE"],"cl":"frame"},{"key":"eDBkIfYl0v_","content":{"children":[]},"type":"section","children":["emdKkdm2h7K","e93rMKC2fXu","eVdQpz-XjJs","e0F_d15fwBE"],"cl":"section"},{"key":"e1hmgCQs1rq","content":{"text":"\u003cp >This validation process involves collaboration with manufacturers where the product undergoes evaluation and testing.\u003c/p>\u003ch3 >Sustainability at the Forefront\u003c/h3>\u003cp >As battery manufacturing activity in the United States intensifies, recycling initiatives are expected to increase over the next decade. Unfortunately, the most eco-friendly battery designs are currently the least profitable to recycle. And, updates to battery designs may present future challenges for recyclers.\u003c/p>\u003cp >The batteries historically favored by EV manufacturers use expensive and supply-constrained critical materials, including cobalt, lithium and nickel.\u003c/p>\u003cp >Concerns about material availability, ethical sourcing and costs have prompted numerous automakers to transition to cobalt- and nickel-free lithium iron phosphate (LFP) batteries. As a result, LFP batteries increased from 6 percent of the lithium-ion battery market in 2020 to 27 percent in 2022, according to the International Energy Agency.\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"eH1LVE3rtwD","content":{"children":[]},"type":"section","children":["e1hmgCQs1rq"],"cl":"section"},{"key":"ez9VgR-Ua2y","content":{"src":{"key":"OkiPk0dyls","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82/private/QScHVjLGIoatmrMgd5YRPz707192/image/OkiPk0dyls.jpg","ratio":1.1904761904761905},"children":[]},"type":"image","cl":"image"},{"key":"exKM0_2gn26","content":{"text":"\u003ch3 >Robotics will play a key role in future battery recycling efforts. \u003cem >Photo courtesy Comau\u003c/em>\u003c/h3>","children":[]},"type":"text","cl":"text pGVaC8rNOp"},{"key":"eWQGhmb23jt","content":{"children":[]},"type":"section","children":["ez9VgR-Ua2y","exKM0_2gn26"],"cl":"section"},{"key":"ec5mOi85DH2","content":{"text":"\u003cp >The shift to LFP batteries may bring relief to the cobalt supply chain, but it also presents a challenge for battery recyclers, who target high-value critical materials for extraction. As a result, LFP batteries are currently less likely to be recycled, despite the increasing demand for graphite electrodes.\u003c/p>\u003cp >To address the issue, engineers at the National Renewable Energy Laboratory (NREL) and ACE Green Recycling, are developing new recycling techniques that will bridge the gap between sustainability and profitability, specifically for LFP batteries.\u003c/p>\u003cp >“Current hydrometallurgical recycling methods focus on extracting high-value materials from LFP batteries, such as lithium and copper,” says Andrew Colclasure, Ph.D., who leads NREL’s battery materials development and modeling research. “To encourage a more holistic approach to recycling, we must demonstrate efficient processes that also recycle low-value materials such as graphite and iron phosphate into commercially viable products.\u003c/p>\u003cp >\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"eAYtVEbh-AR","content":{"children":[]},"type":"section","children":["ec5mOi85DH2"],"cl":"section"},{"key":"eCsrX81gWGx","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"e0FegA5tsVp","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"ewnQkuizEaa","content":{"text":"\u003cp >“By focusing on graphite now, we hope to strengthen the energy materials supply chain and avoid future scarcity,” explains Colclasure. “To build a circular economy for electric vehicles, we must implement sustainable practices throughout the battery life cycle, and that includes recycling low-value materials.”\u003c/p>\u003cp >"We're in discussions with various OEMs to recycle scrap, aligning with their goals of achieving circularity in the supply chain," adds David Regan, vice president of Aqua Metals Inc. By 2030, he foresees increased opportunities to close the loop and integrate circularity into the battery supply chain.\u003c/p>\u003cp >Aqua Metals’ proprietary electrochemical process is designed to produce high-quality lead with minimal environmental impact. The process harnesses electricity to separate and extract valuable metals from batteries, bypassing the need for polluting furnaces or intensive chemical processes. Using a dilute acidic solution, AquaRefining applies electroplating to recover high-purity metals while ensuring the solution is regenerated for subsequent batches of recycled materials.\u003c/p>\u003cp >"Regenerative electro-hydrometallurgy is a sustainable approach to recycling lithium-ion batteries by continuously reusing and recovering materials," explains Regan. "In essence, regenerative electro-hydrometallurgy combines electricity and water-based solutions to promote circular economy principles and minimize waste in battery recycling.”\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"ezS0cwRaCBi","content":{"text":"\u003cp >TorqTec offers a complete line of DuPas torque control power assembly tools: • Cordless Battery Pistol Hydraulic Pulse • Geared Special Attachment Hydraulic Pulse • In Line Pulse • Pistol Pulse • Right Angle Pulse • In Line Screwdrivers • Pistol Grip Screwdrivers (Pneumatic & Cordless) • Right Angle Screwdrivers (Pneumatic & Cordless) • Error Proofing / Poke Options • Traceability Capabilities\u003c/p>\u003cp >\u003cbr>\u003c/p>\u003cp >\u003cstrong >TORQTEC \u003c/strong>\u003c/p>\u003cp >\u003cstrong >919-561-5536 \u003c/strong>\u003c/p>\u003cp >\u003ca href=\"mailto:info@torqtec.net?Subject=TorqTec\" >\u003cstrong >info@torqtec.net\u003c/strong>\u003c/a>\u003c/p>\u003cp >\u003ca target=\"_blank\" rel=\"noopener external\" href=\"http://www.torqtec.net/\" >\u003cstrong >www.torqtec.net\u003c/strong>\u003c/a>\u003c/p>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"eedLTZ1-9MZ","content":{"text":"\u003ch1 >DuPas Torque Control Power Assembly Tools\u003c/h1>","children":[]},"type":"text","cl":"text p6RuIgSPj0n"},{"key":"etDtHY9gMtX","content":{"children":[],"link":{"mode":2,"href":"http://www.torqtec.net/","target":true}},"type":"external-link","cl":"external-link"},{"key":"eOYchWBX1L9","content":{"children":[]},"type":"rectangle","actions":["etDtHY9gMtX"],"cl":"rectangle"},{"key":"ehhSf0xl3vo","content":{"children":[],"link":{"mode":2,"href":"http://www.torqtec.net/","target":true}},"type":"external-link","cl":"external-link"},{"key":"eLq8NfuylUG","content":{"children":[]},"type":"rectangle","actions":["ehhSf0xl3vo"],"cl":"rectangle"},{"key":"eDOgiN-rMBd","content":{"children":[]},"type":"frame","children":["ezS0cwRaCBi","eedLTZ1-9MZ","eOYchWBX1L9","eLq8NfuylUG"],"cl":"frame"},{"key":"emb5TbvdIFg","content":{"children":[]},"type":"frame","children":["eDOgiN-rMBd"],"cl":"frame"},{"key":"eiOwdvDH4_6","content":{"children":[]},"type":"frame","children":["emb5TbvdIFg"],"cl":"frame"},{"key":"eZfVIfXtT1o","content":{"children":[]},"type":"section","children":["eCsrX81gWGx","e0FegA5tsVp","ewnQkuizEaa","eiOwdvDH4_6"],"cl":"section"},{"key":"evWxL_xd8cK","content":{"text":"\u003cp >A "closed loop" system means the company captures and reuses all the materials and chemicals used in the recycling process instead of just tossing them out.\u003c/p>\u003cp >"This not only cuts down on waste by as much as 95 percent compared to typical methods, but also helps minimize our environmental footprint," claims Regan. "We're also cutting recurring expenses and emissions by not shipping trainloads of chemicals back and forth or constantly buying new stuff."\u003c/p>\u003cp >Aqua Metals began the move toward sustainable battery recycling in late 2022 when it started commissioning its first facility at the Innovation Center in Nevada's "Lithium Loop.” The company is currently equipping Phase 1 of its Sierra ARC facility in Reno, with the aim generating critical battery minerals for around 30,000 average-sized EV battery packs.\u003c/p>\u003cp >Through a partnership with 6K Energy, Aqua Metals is suppling recycled battery materials from the Sierra facility for production of cathode active material at 6K's PlusCAM facility in Jackson, TN. The goal is to provide 30 percent of the nickel and lithium carbonate required for its facility.\u003c/p>\u003cp >"We feel we have the most viable long term solution to lithium ion battery recycling, and we're going to need it, because we're going to be producing millions of tons of lithium ion batteries and we need to recoup those high value materials in the coming decades," says Regan.\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"eTxXo_3Mbcy","content":{"children":[]},"type":"section","children":["evWxL_xd8cK"],"cl":"section"},{"key":"enHWqVoGS4l","content":{"src":{"key":"-n_dnSFwhU","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82/private/QScHVjLGIoatmrMgd5YRPz707192/image/-n_dnSFwhU.jpg","ratio":1.5},"children":[]},"type":"image","cl":"image"},{"key":"eZ1XJP2Jzj0","content":{"text":"\u003ch3 >Recycling research aims to address sustainability challenges throughout the lithium-ion battery life cycle. \u003cem >Photo courtesy National Renewable Energy Laboratory\u003c/em>\u003c/h3>","children":[]},"type":"text","cl":"text pGVaC8rNOp"},{"key":"ewdVNXXEFqH","content":{"children":[]},"type":"section","children":["enHWqVoGS4l","eZ1XJP2Jzj0"],"cl":"section"},{"key":"e_uGgSEHBb1","content":{"text":"\u003ch3 >The Promise of Automation\u003c/h3>\u003cp >Companies such as Hydrovolt operate automated collection and sorting facility, while the dismantling and disposal process is mostly manual. However, that’s expected to change in the near future as more battery recycling firms invest in robotics.\u003c/p>\u003cp >"Scaling up these technologies hasn't been widespread, because when the volume isn't there, robots might not be necessary,” says Gartner’s Pacheco. “But, for mass production, they're essential,”\u003c/p>\u003cp >However, each battery has its own quirks, which makes automation trickier to implement, especially in the dismantling phase, which is arguably the toughest part to automate.\u003c/p>\u003cp >"Take Tesla, for example,” Pacheco points out. “It uses foam to cover the cells inside batteries, which makes dismantling more challenging compared to other manufacturers. While reducing components can cut costs, it also makes recycling harder and costlier."\u003c/p>\u003cp >But, once lithium-ion battery components have been separated, automation becomes much more feasible. Many manufacturers are increasingly focusing on improving battery design with recycling in mind, striking a balance between simplicity and recyclability.\u003c/p>\u003cp >The large variability of different battery types, combined with wear and tear after years of service on the road, makes automating the recycling process particularly challenging compared to automation that’s deployed in assembly lines.\u003c/p>\u003cp >Hydrovolt plans to use robotics to help facilitate parts of the dismantling and discharging steps.\u003c/p>\u003cp >The company is also investing in automated guided vehicles to move heavy battery packs around its recycling facility.\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"eQFts7e7X2x","content":{"children":[]},"type":"section","children":["e_uGgSEHBb1"],"cl":"section"},{"key":"eqobeaQyCgJ","content":{"src":{"key":"dBdjKmyU8R","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82/private/QScHVjLGIoatmrMgd5YRPz707192/image/dBdjKmyU8R.jpg","ratio":1},"children":[]},"type":"image","cl":"image"},{"key":"ejBwhjV2qm3","content":{"text":"\u003ch3 >Battery dismantling has traditionally been a manual process. \u003cem >Photo courtesy Ecobat\u003c/em>\u003c/h3>","children":[]},"type":"text","cl":"text pGVaC8rNOp"},{"key":"er6P5KPjgfp","content":{"children":[]},"type":"section","children":["eqobeaQyCgJ","ejBwhjV2qm3"],"cl":"section"},{"key":"eMsziLdu6c2","content":{"text":"\u003ch3 >An Evolving Process\u003c/h3>\u003cp >Lithium value will play a big part in whether some recycling initiatives are economically viable. For instance, it's the only valuable material in an LFP battery.\u003c/p>\u003cp >Some recyclers, such as Aqua Metals, plan to harness automation and artificial intelligence to streamline processes and ramp up productivity.\u003c/p>\u003cp >"We're really homing in on automation, aiming to make the whole process fully automated," says Regan. "Efficiency is the name of the game, and we've got a lot to learn and plenty of room for improvement--that's how we're going to boost our margins.\u003c/p>\u003cp >"Other chemistries, such as solid-state or sodium-ion batteries, might have a future, but they're decades away," says Regan. "The current chemistries are pretty baked in and if [battery suppliers are] spending billions of dollars building cell manufacturing in the U.S., they're not going to tear it out [anytime soon] and replace it with a different kind of [production process].”\u003c/p>\u003cp >According to Regan, if there's valuable material in the batteries, there's an economic case for recycling. Ensuring the recycling process doesn't contribute to the carbon emissions challenge is what's key to long-term success.\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"em92f763Lt3","content":{"children":[]},"type":"section","children":["eMsziLdu6c2"],"cl":"section"},{"key":"eVLRwe0Adyj","content":{"src":{"key":"V3xFaMv4wX","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82/private/QScHVjLGIoatmrMgd5YRPz707192/image/V3xFaMv4wX.jpg","ratio":1.24},"children":[]},"type":"image","cl":"image"},{"key":"esgXo1lZWle","content":{"text":"\u003ch3 >In the future, automation will enable battery recycling to be faster, safer and more efficient. \u003cem >Photo courtesy Fraunhofer Institute for Silicate Research\u003c/em>\u003c/h3>","children":[]},"type":"text","cl":"text pGVaC8rNOp"},{"key":"eaqDy86WFPR","content":{"children":[]},"type":"section","children":["eVLRwe0Adyj","esgXo1lZWle"],"cl":"section"},{"key":"eF-2kw5-o_A","content":{"text":"\u003cp >"These batteries are going to be used in grid storage and data centers and everything else," notes Regan. "We're committed to making sure the recycling infrastructure for the lithium-ion battery industry is green."\u003c/p>\u003cp >From Refsum's perspective, the processes for battery recycling are evolving at a rapid pace--both in terms of double-digit annual growth, and a constant development of battery types, chemistries, process technology and industry players.\u003c/p>\u003cp >"We expect these trends to continue over the next decade," says Hydrovolt’s Refsum. "I don’t think anyone has found the best way to recycle batteries yet. There are a lot of improvements to be done and technology to be developed."\u003c/p>\u003cp >The increasing number of EVs on the road strengthens the argument for why recycling will ensure sustainability and circularity in the battery value chain. New and upcoming regulations in Europe and North America will also help push the market toward widespread recycling.\u003c/p>\u003cp >Regulatory impact, including changes in waste management rules and export policies, could reshape the industry landscape, along with trends of moving away from per- and polyfluoroalkyl substances in lithium-ion batteries.\u003c/p>\u003cp >"It will [become] more evident that we need local production of these materials to help increase access to critical raw materials domestically," claims Refsum. He believes a dramatic scale up of the entire industry is needed, noting several companies are searching for the new ways of "direct recycling,” meaning that the recycled active materials of the batteries are not fully recovered back to the elemental materials, but reused directly in the manufacturing of new batteries.\u003c/p>\u003cp >Another important trend is cell-to-pack design, where the battery cells become part of the structural body of a car. These batteries will be more challenging to recycle.\u003c/p>\u003cp >This means future success in the battery recycling sector could hinge on the ability of companies to form closed-loop ecosystems and integrate capabilities across the value chain.\u003c/p>\u003cp >"Collaboration among stakeholders, including OEMs, battery manufacturers and recyclers, will be crucial," warns RecycLiCo’s Ali.\u003c/p>","children":[]},"type":"text","cl":"text pv5RnwE0Y5"},{"key":"eyUXXijYRuj","content":{"children":[]},"type":"section","children":["eF-2kw5-o_A"],"cl":"section"},{"key":"eXUDd3LZ8Fi","content":{"children":[]},"type":"section","cl":"section"},{"key":"ehFKKjQDgMf","content":{"shapeId":"ZeBVqduwS","children":[]},"type":"shape","cl":"shape"},{"key":"e6IA_jii1Yb","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"eoxiHPW0gxd","content":{"text":"\u003ch2 >NEXT ARTICLE\u003c/h2>","children":[]},"type":"text","cl":"text phkDpg-xDX"},{"key":"ew4xCrauDhw","content":{"text":"\u003ch2 >Microfactories Offer Big Benefits\u003c/h2>","children":[]},"type":"text","cl":"text phkDpg-xDX"},{"key":"exKCg7R2FB6","content":{"children":[],"cont":{"tablet":{"params":{"trigger":"Load","updated":1695414841942,"LoadAnimation":{"duration":2,"delay":0,"once":false,"loop":"restart","preset":"fadeIn","opacity":[0,1],"easing":"easeOutQuad"}}},"desktop":{"params":{"trigger":"Load","updated":1695414841942,"LoadAnimation":{"duration":2,"delay":0,"once":false,"loop":"restart","preset":"fadeIn","opacity":[0,1],"easing":"easeOutQuad"}}},"mobile":{"params":{"trigger":"Load","updated":1695414841942,"LoadAnimation":{"duration":2,"delay":0,"once":false,"loop":"restart","preset":"fadeIn","opacity":[0,1],"easing":"easeOutQuad"}}}}},"type":"w75y8u1c","cl":"w75y8u1c"},{"key":"eAiUAadRU2c","content":{"shapeId":"ZBBXEIlV6","children":[]},"type":"shape","actions":["exKCg7R2FB6"],"cl":"shape"},{"key":"ezlJQxfD2UR","content":{"children":[]},"type":"frame","cl":"frame"},{"key":"ej8T6O24ryG","content":{"children":[],"cont":{"tablet":{"params":{"trigger":"Load","updated":1695660396679,"LoadAnimation":{"duration":2,"delay":0,"once":false,"loop":"restart","translateX":["0px","33px"]}}},"desktop":{"params":{"trigger":"Load","updated":1695660396679,"LoadAnimation":{"duration":2,"delay":0,"once":false,"loop":"restart","translateX":["0px","33px"]}}},"mobile":{"params":{"trigger":"Load","updated":1695660396679,"LoadAnimation":{"duration":2,"delay":0,"once":false,"loop":"restart","translateX":["0px","33px"]}}}}},"type":"w75y8u1c","cl":"w75y8u1c"},{"key":"eSFeveRjpDS","content":{"children":[]},"type":"frame","actions":["ej8T6O24ryG"],"children":["eAiUAadRU2c","ezlJQxfD2UR"],"cl":"frame"},{"key":"eO5_oT3fdxt","content":{"src":{"key":"keIWMOTX1H","url":"https://cdn.vev.design/cdn-cgi/image/f=auto,q=82,w=1920/private/QScHVjLGIoatmrMgd5YRPz707192/image/keIWMOTX1H.jpg","ratio":1.5},"children":[]},"type":"image","cl":"image"},{"key":"ee-SJQSqV7X","content":{"children":[],"link":{"mode":0,"tweenIn":null,"inFront":null,"tweenOut":null,"page":"pjW2GvKHvlh","preset":null}},"type":"external-link","cl":"external-link"},{"key":"eSJN5DfF5Mp","content":{"children":[]},"type":"frame","actions":["ee-SJQSqV7X"],"children":["eoxiHPW0gxd","ew4xCrauDhw","eSFeveRjpDS","eO5_oT3fdxt"],"cl":"frame"},{"key":"eCbw31UxaKM","content":{"children":[]},"type":"rectangle","cl":"rectangle"},{"key":"enG1ESYxdFQ","content":{"text":"\u003cp 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